3
Critical Quality Assurance Procedures To Demand
From All Of Your Manufacturers…
Do Yours Do These?
- Life-Cycle Testing Performed On One Unit
In Each 500-Unit Lot
- All Vendors Have Dock-To-Stock Status
- Each Flood Control Unit Is 100% Tested
At Factory
Life Cycle Testing:
Life cycle (on/off) testing is performed
on 1 FloodMaster unit in each 500-unit lot during manufacturing.
1000 units have already been cycled on/off over 40,000 times,
without failures. The sensor is predicted by
its manufacturer to achieve 500,000 cycles without failures.
The valve has an estimated life cycle between 100,000 and
150,000 cycles.
In addition to the continuous life-cycle
testing of one unit per each 500-unit lot, the FloodMaster
valve has been designed so that end-users' may test the valve
in-service, as often as desired and at any time.
This is important to you because some
competing products are not capable of being tested because
they were
designed for a single use. If they can be used only once,
they cannot be tested – ever. Since they cannot be tested,
the end-user must rely on the design, not subsequent testing
to ensure that the device performs its stated function when
its installed.
Dock-to-Stock Status & 0% Critical
Deviation Certification:
Floodmaster uses only vendors who have earned
dock to stock status. These vendors have delivered products
that have produced less than 0.5% (one-half percent) specification
deviations deemed to be non-critical . These same vendors
delivered products that had 0% (zero percent) deviation from
the specifications for critical specifications. One failure
of a critical specification knocks them out of dock to stock
status and they no longer remain vendors of Floodmaster.
This is important to you because the industry
standard is 1-2% failures allowed at vendor level. FloodMaster's
allowable failures are much lower (0% and 0.5%).
100% Testing At Factory:
100% functional testing of all FloodMaster
units is performed during manufacturing, prior to shipping
– including a water no-leak test on 100% of the units.
The water no-leak test is a test of the ability of the unit
to hold back water in the valve when the system has detected
a leak and standard water pressure is applied to the incoming
(cold) water pipe.
This is important for you to understand
because the industry standard for functional testing at the
factory is “some random testing”. Additionally,
some products cannot be tested at all because they were designed
to be used only once and cannot be used again – hence,
they cannot be tested. Every Floodmaster unit is tested at
the factory prior to shipping.
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